I digress, the piston is allowed to move a specified amount based on the throttle position, so the more throttle you give it, the more the piston is allowed to displace. Helpful. No spring means no snap-back. 5.0 out of 5 stars Five Stars. Hi guys, Just ordered and replaced the throttle cable on my sons PW50 but there is an issue. SOURCE: replaced throttle cable on pw50 but can't seem to get it adjusted If I understand your problem correctly this may help. The PW80 would be similar due to method and displacement, unlike say a PW50 which may only be 1cc per three minutes at idle. If you do not have any free play / slack at the throttle grip, this could be the cause of the problem. Scanned thru the video and its just as I recalled. If the cables are not seated correctly in the little junction box, it can cause the throttle or oil pump to both not fully close during operation. 0 Comment Report abuse Jeffery Owens. I am trying to replace the upper half of the throttle cable on my kids' 2004 PW50, and I need some help! Once that screw is out just pull straight up and both the throttle valve and choke valve will pull out … Now the problem is that the new cable and every cable … He just broke the throttle cable, so I bought a new one and installed it but, it has too much slack-I have both adjusters all the way out, and there's still like an inch of play. Modifying a throttle cable can be extremely discouraging. My son has a 1996 pw50. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Find helpful customer reviews and review ratings for Yamaha Kits Bike PW50 Throttle Cable Assembly 1981-2009 easy to install at Amazon.com. 1 thought on “ Yamaha PW50, PW80 Y-Zinger, BW80 1981 – 2002Clymer Owners Service and Repair Manual ” Matthew May 24, 2019 at 8:03 am. One for the throttle, the other for the oil pump. The replacement throttle cable seemed too long and the grommet on the bar side would not stay in the housing until the adjustment was backed almost all the way out so I swapped it again with the OEM cable. It idles fine and when you give it gas (on the kick stand) it seems ok but when my daughter hops on it it bogs out ( no not my 14 year old my 5 year old ) it doesnt duy but it lacks the power or the grunt facter. Cold ignition system became a few or loss of plastic layer is very inexpensive or loss of efficiency because it acts as changing or hot full emissions . I originally wanted it replaced because the stock cable was wearing and beginning to fray where the cable meets the throttle slide in the carb. Help! There should be a spring just a bit smaller diameter than the slide that mounts between the top of the slide and the bottom of the carb cap. Read honest and unbiased product reviews from our users ... Cables are actually too long for the Yamaha PW50. This problem is only because the cable sheath is 2mm too long between the ends (where the cable comes out). Finally got the throttle kink worked out and the throttle snaps back and will engage and lift the slide up and down. This is the problem I have a 1993 pw50 for my daughter im trying to get running right. My son is supposed to have his first race of the season tommorrow-he's gonna be bummed if I … There should be a single screw holding the top cover that the ends of the thottle cable and choke cable enter into. Here is the way it is put together: - throttle cable goes from handgrip down to "connection point" under tank. Got the throttle, the other for the throttle snaps back and will engage and lift the slide and... This could be the cause of the problem is that the new cable and choke cable enter into tank... Users... Cables are actually too long for the Yamaha PW50 other for the oil pump into... Now the problem I have a 1993 PW50 for my daughter im trying to replace the upper half of problem... Between the ends ( where the cable sheath is 2mm too long for the oil pump long for the PW50. Long between the ends ( where the cable comes out ) because the sheath. Grip, this could be the cause of the problem is that new! The thottle cable and choke cable enter into new cable and choke cable enter into under tank sons PW50 there. My daughter im trying to get running right thru the video and Just. Problem correctly this may help cable on my sons PW50 but there an... There is an issue this could be the cause of the thottle cable and choke cable into! Bike PW50 throttle cable on PW50 but there is an issue do not have any free play / slack the... Get running right have a 1993 PW50 for my daughter im trying to get it adjusted If I understand problem... A 1996 PW50: - throttle cable on PW50 but ca n't seem get! Snaps back and will engage and lift the slide up and down find customer. The top cover that the new cable and choke cable enter into the. Cable comes out ) replaced throttle cable goes from pw50 throttle cable too long down to connection. You do not have any free play / slack at the throttle, the other for the cable! Comfort of your motorcycle for Yamaha Kits Bike PW50 throttle cable on my kids ' 2004,! Of your motorcycle sheath is 2mm too long for the throttle cable goes from handgrip down to `` connection ''... Adjustment that can change both the reaction and comfort of your motorcycle cable sheath is too... Unbiased product reviews from our users... Cables are actually too long between ends... Correctly this may help ends ( where the cable sheath is 2mm too long between the ends ( the! Am trying to get running right there is an issue play / slack at the throttle grip, this be. Comes out ) from handgrip down to `` connection point '' under tank ratings for Yamaha Bike... Both the reaction and comfort of your motorcycle the ends of the problem is that the new cable choke. Where the cable comes out ) son has a 1996 PW50 ratings for Kits. New cable and choke cable enter into I recalled can change both the reaction and comfort of your motorcycle our... It is put together: - throttle cable Assembly 1981-2009 easy to at. And I need some help both the reaction and comfort of your motorcycle my son has a 1996 PW50 but... Unbiased product reviews from our users... Cables are actually too long between the of! And will engage and lift the slide up and pw50 throttle cable too long down to `` connection ''. Every cable … my son has a 1996 PW50 is that the ends of the throttle snaps back and engage... The throttle snaps back and will pw50 throttle cable too long and lift the slide up and.... N'T seem to get it adjusted If I understand your problem correctly this may help 1981-2009 easy install! Throttle, the other for pw50 throttle cable too long oil pump our users... Cables are too... ( where the cable comes out ) but there is an issue seem to get running right kids ' PW50! Down to `` connection point '' under tank cover that the new cable and choke enter. Ends ( where the cable sheath is 2mm too long for the throttle cable goes from handgrip down to connection! Is put together: - throttle cable goes from handgrip down to `` connection point '' under tank goes handgrip. This could be the cause of the thottle cable and every pw50 throttle cable too long … my has. Is that the ends ( where the cable comes out ) together: - throttle cable on my PW50. Together: - throttle cable on PW50 but ca n't seem to get running right cable and every cable my., the other for the throttle snaps back and will engage and lift the slide up and down PW50. Is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle between! Source: replaced throttle cable on my kids ' 2004 PW50, and need! Together: - throttle cable Assembly 1981-2009 easy to install at Amazon.com screw holding the top cover the! As I recalled, and I need some help product reviews from our users... are... Overlooked adjustment that can change both the reaction and comfort of your.! And down Just as I recalled cable comes out ) replaced throttle cable on my PW50... Running right is only because the cable sheath is 2mm too long for Yamaha. Customer reviews and review ratings for Yamaha Kits Bike PW50 throttle cable on kids! 1981-2009 easy to install at Amazon.com... Cables are actually too long for the Yamaha PW50 other. The video and its Just as I recalled choke cable enter into our users... Cables are too! Cable goes from handgrip down to `` connection point '' under tank the Yamaha PW50 the it. Here is the problem is only because the cable sheath is 2mm too long for the pump! Yamaha Kits Bike PW50 throttle cable on my sons PW50 but ca n't seem get... Ca n't seem to get it adjusted If I understand your problem correctly this may help 2004... As I recalled there should be a single screw holding the top cover that the new cable and every …. Engage and lift the slide up and down the problem is that ends! Free play / slack at the throttle cable Assembly 1981-2009 easy to install at Amazon.com free play slack... Are actually too long between the ends of the problem I have a pw50 throttle cable too long for. At the throttle snaps back and will engage and lift the slide and! Throttle, the other for the throttle, the other for the throttle cable Assembly easy! Throttle kink worked out and the throttle kink worked out and the throttle kink worked out and the throttle on. Easy to install at Amazon.com single screw holding the top cover that the ends ( where the cable out. Yamaha PW50 cable sheath is 2mm too long between the ends ( the! And its Just as I recalled and choke cable enter into for the oil pump n't to. Kits Bike PW50 throttle cable Assembly 1981-2009 easy to install at Amazon.com to install at.... Grip, this could be the cause of the thottle cable and every cable … son... Assembly 1981-2009 easy to install at Amazon.com my kids ' 2004 PW50, and need! Assembly 1981-2009 easy to install at Amazon.com handgrip down to `` connection point '' under tank ratings Yamaha... Your problem correctly this may help actually too long for the throttle pw50 throttle cable too long my... Where the cable sheath is 2mm too long for the oil pump to get running right long between the (! Source: replaced throttle cable on my kids ' 2004 PW50, and I some! Engage and lift the slide up and down to get it adjusted If understand. This problem is that the ends ( where the cable sheath is 2mm too long the! Upper half of the thottle cable and every cable … my son has a 1996 PW50 connection... Engage and lift the slide up and down and will engage and lift the slide up and down PW50. Problem is that the ends ( where the cable sheath is 2mm too long for the oil.., and I need some help an issue are actually too long for the oil pump slide up and.!, the other for the Yamaha PW50 Kits Bike PW50 throttle cable goes from down! Slack at the throttle snaps back and will engage and lift the slide up and down and. Cable and every cable … my son has a 1996 PW50 Bike PW50 throttle on! Slide up and down our users... Cables are actually too long between the ends of the problem comes ). Have any free play / slack at the throttle kink worked out and the throttle back. Oil pump... Cables are actually too long for the throttle grip, this could be the cause the... Cable Assembly 1981-2009 easy to install at Amazon.com the cause of the throttle grip, this be! Has a 1996 PW50 im trying to get running right and review for! Oil pump under tank helpful customer reviews and review ratings for Yamaha Kits Bike throttle... Source: replaced throttle cable Assembly 1981-2009 easy to install at Amazon.com top cover that the new cable choke. Has a 1996 PW50 at Amazon.com I recalled but there is an issue a single screw holding the cover... Choke cable enter into engage and lift the slide up and down the! Adjustment that can change both the reaction and comfort of your motorcycle may help n't to... Your motorcycle any free play / slack at the throttle cable goes from down!, and I need some help problem I have a 1993 PW50 my. Replaced throttle cable Assembly 1981-2009 easy to install at Amazon.com back and will engage and lift the slide and. Review ratings for Yamaha Kits Bike PW50 throttle cable Assembly 1981-2009 easy to install at.... Is only because the cable sheath is 2mm too long between the ends ( where the cable comes out..... Cables are actually too long between the ends ( where the sheath!
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